Beck Manufacturing: Calculate the capacity of each machine center and the capacity of the system Custom Essay

Read the “Beck Manufacturing” case study in Chapter 8 of your text. In a three- to four-page paper, address the

following:
a.Calculate the capacity of each machine center and the capacity of the system.
b.Analyze where the focus of the company’s efforts should be if Beck wants to expand capacity. Determine how much

extra capacity he can get without causing another operation to become the bottleneck.
c.Suggest ways Beck can expand capacity without purchasing new equipment.

Your paper should be in paragraph form (avoid the use of bullet points) and supported with the concepts outlined

in your text and additional scholarly sources

Submit your three- to four-page paper (not including the title and reference pages). Your paper must be formatted

according to APA style as outlined in the Ashford Writing Center and must cite at least three scholarly sources

in addition to the textbook.

Beck Manufacturing
Al Beck, president of Beck manufacturing, wants to determine the capacity of his facility,
which produces steering gears for auto manufacturers. He has asked you to sort
through the data and determine the capacity of the system and how that capacity may be
increased. The operation is a product layout that produces large numbers of nearly identical
products. The process includes milling, grinding, boring, drilling, and assembling,
in that order. Each finished product requires one operation on each type of machine. For
example, each finished part is processed on one of the five milling machines, one of the
seven grinding machines, etc.
The facility runs two 8-hour shifts per day, with a third shift for maintenance. The industrial
engineering department has provided you with the following data on present operations.
In addition, you have been told that assembly operations, while not unlimited, can
be easily changed to meet the need.
Operation
Number of
Machines
Run Time per
Piece (min.) % Reject Rate
Milling 5 2 3
Grinding 7 3 5
Boring 3 1 2
Drilling 6 2.5 7
1. Calculate the capacity of each machine center and the capacity of the system.
2. If Beck wants to expand capacity, where should he focus the company’s efforts?
How much extra capacity can he get without causing another operation to
become the bottleneck?
3. How may Mr. Beck expand capacity without purchasing new equipment? Be
specific.

 

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